ADDere Products
ADDere's large-scale Industrial Additive Manufacturing Solutions
ADDere Additive Manufacturing provides a number of best-in-class metal 3D printing products, from complete enclosed additive systems to just additive engines. ADDere’s products are based on clean, safe and reliable laser-wire additive manufacturing (LWAM) technologies that work on a fused metal deposition layering method that produces near net shaped results in the final printed part.
While the process may be simple to visualize, the performance of ADDere’s systems and engines lies in the purpose-built hardware and software that imbues the machines with best-in-class performance, safety and reliability. With performance not just in dimensional quality but in solid, repeatable metallurgical performance.
The solutions that ADDere provides make additive manufacturing ideal for highly demanding industries like aerospace, defense, petrochemical and more that require large-scale trustworthy, common and exotic superalloy metal printing.
Complete Systems
The ADDere additive manufacturing complete systems consist of three unique enclosures and capabilities. The Small Format System is a transportable, compact system. The Medium Format System is a larger but shop floor-friendly system. The Large Format System is a custom-built system ideal for large-scale manufacturing operations. All three systems are offered as enclosed units and with several configurations that can best suit your business’ manufacturing operations.
Additive Engines & Material Delivery
The ADDere additive engines are compatible with any ABB, KUKA or FANUC robot systems that are either brand new or currently in service. ADDere’s systems and engines include hot wire integration which improves deposition rates and metallurgical properties by pre-heating the wire.
The Software
The ADDere Runtime Software is a complete package that tracks the progress of the build and all the additive subsystems.
If you have any questions about the additive manufacturing solutions ADDere provides, please contact us today. Our additive experts will answer any questions you might have.
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Best-in-class Printing Performance
Sample Parts
Rocket Thrust Chamber
Deposition Rate: 4 lbs. per hour
Total Built Time: 20 hours
Material: Duplex Stainless Steel
Dimensions: 1 meter tall and 1 meter wide
System Used: ADDere Custom System
The final machined thrust chamber body has a sidewall thickness of 3mm with thicker walls in the combustion chamber.
Engine Exhaust/Intake Guarding
Deposition Rate: 4 lbs. per hour
Total Built Time: 40 hours
Material: Duplex Stainless Steel
Dimensions: 1 meter diameter
System Used: ADDere Custom System
A complex part made from stainless steel. This part was built as a single solid component.
Turbine Blade
Deposition Rate: 4.5 lbs. per hour
Total Built Time: 30 hours
Material: Duplex Stainless Steel
Dimensions: 1.8 meters tall
System Used: ADDere Custom System
The completed turbine blade has a hollow interior and a 5mm wide sidewall. It is 1800 layers tall with a height variant of 0.5mm.
Propeller
Deposition Rate: 3 lbs. per hour
Total Built Time: 4 hours
Material: Carbon Steel
Dimensions: Each blade is 25 cm long
System Used: ADDere Standard System
Thin-walled metal components are 3D printed directly onto an existing steel part in this case a piece of steel round bar.
Freeform Design
Deposition Rate: 4.5 lbs. per hour
Total Built Time: 20 hours
Material: Stainless Steel
Dimensions: Wingspan is 1.6 meters long
System Used: ADDere Custom System
A large demonstration part with a hollow 6mm wall thickness.
Wing Spar Cross-section
Deposition Rate: 6 lbs. per hour
Total Built Time: 1 hour
Material: Titanium Ti64
Dimensions: 50 cm long
System Used: ADDere Custom System
High-complexity 3D print in titanium. Cross-section aspects of 3D printing reduce construction times and make for a stronger overall part.
Thin Wall Curved Pipe
Deposition Rate: 6 lbs. per hour
Total Built Time: 3 hours
Material: Stainless Steet
Dimensions: 22 cm tall
System Used: ADDere Standard System
Custom-designed thin 4mm wall pipe that can be produced in different shapes and angles.
Fan Fins Assembly
Deposition Rate: 4 lbs. per hour
Total Built Time: 13 hours
Material: Stainless Steel
Dimensions: 1 meter diameter
System Used: ADDere Custom System
Custom-designed fan fin assembly with a hollow core.
Large Gear
Deposition Rate: 20 lbs. per hour
Total Built Time: 10 hours
Material: Stainless Steel
Dimensions: 1 meter diameter
System Used: ADDere Custom System
A custom-designed solid gear or sprocket made entirely from stainless steel.
Mold Die Form
Deposition Rate: 6 lbs. per hour
Total Built Time: 3 hours
Material: Carbon Steel
Dimensions: 25 cm diameter
System Used: ADDere Standard System
Rapidly produce custom plastic injection molding die forms with additive manufacturing.
From common metals to superalloys
Materials ADDere Prints
What's going on at ADDere
Latest Blog Posts
Cost-Benefit Analysis of ADDere’s Additive Manufacturing Process
ADDere’s metal additive manufacturing process has transformed the manufacturing landscape by enabling the production of complex parts with unprecedented precision. Additive manufacturing has evolved from
The Growing Role of Additive Manufacturing in Aerospace: Revolutionizing Metal Parts Production
The aerospace industry has always been at the forefront of technological innovation, constantly seeking ways to improve efficiency, performance and sustainability. From rapid prototyping to
FABTECH 2024 Follow Up
Thank you to everyone who stopped by the Laser Mechanisms booth to see ADDere’s latest small format system at this year’s FABTECH in Orlando! The
The Advantages of Laser-Wire Deposition vs. Powder-Based Techniques
ADDere’s additive manufacturing process and systems are revolutionizing the way we think about manufacturing, offering unprecedented flexibility and innovation in manufacturing complex parts. Among the
Join Us at FABTECH 2024 in Orlando on October 15-17
ADDere will be showcasing the new ADDere Small Format additive system at our partner Laser Mechanisms booth (#W3029) at this year’s FABTECH in Orlando, FL
3D Printing Metal Structural Components On Demand
Metal structural hardpoints are critical components where significant loads and stresses are concentrated in a vehicle’s frame or body. These include mounting fixturing, tow/lift points,
